BOILER CONTROL SYSTEM
01
22 TONS BOILER WITH TWO BURNERS
LIBERTY TEXTILE
Dual-Burner Modulating Controls
Complete control panel design for Liberty Textile’s 22-ton high-pressure boiler. Implementation of proportional fuel-to-air ratio control for maximum burner efficiency.
Machine22 Tons Boiler
ConfigDual Burner
EfficiencyLinear Modulation
Key Engineering Features
Burner Sync: Synchronized firing sequence to maintain constant steam pressure.
Safety Interlocks: Multi-tier pressure and water level safety shutdowns.
02
12 TONS FIRE TUBE BOILER
RAJWANI TEXTILE
Automated Feed-Water Management
Precision water-level control logic and pump-staging for the 12-ton fire tube boiler at Rajwani Textile.
ProcessWater-Level PID
03
22 TONS HIGH PRESSURE BOILER
RAJBY TEXTILE
Steam Header Stability Core
High-precision management of main steam header pressures for Rajby Textile’s heavy processing plant.
Pressure Hold+/- 0.2 Bar
04
10 TONS STEAM GENERATOR
DIN TEXTILE
Flue-Gas Analysis Logic
Real-time exhaust monitoring to ensure environmental compliance and combustion health.
05
16 TONS BOILER CONTROL PANEL
T&A TEXTILE
Custom Electrical Shielding
Rugged control panel fabrication with high-temp insulation for textile process zones.
06
20 TONS WATER TUBE BOILER
GETZ PHARMA
Medical Steam Precision
Critical setpoint locking for pharmaceutical autoclave support and sterilization.
GradeMedical / GMP
07
15 TONS BOILER AUTOMATION
AMCOR FLEXIBLE
Oxygen Ratio Tuning
Dynamic burner adjustment based on real-time O2 sensor feedback for maximum fuel savings.
08
12 TONS FIRE TUBE BOILER
PEPSI HYDERABAD
Thermal Load Distribution
Robust operational logic for bottle sterilization and process heating at the regional bottling plant.
09
08 TONS COMPACT BOILER
ALKA PHARMA
Localized PLC Analytics
Small-footprint control core providing full telemetry for pharmaceutical batch heating.