ALUMINUM EXTRUSION PROJECTS
01
ALUMINUM EXTRUSION PLANT – NEW CONTROLS
KRUDSON ALMUNIUM
Centralized Extrusion Control
Designing and implementation of high-speed PLC controls for the main extrusion press. Features hydraulic pump synchronization, RAM speed regulation, and automated billet loader sequencing.
Sys TypeHydraulic Sync
SiteKrudson
ControlPLC Specialized
RAMAuto-Speed
02
HOT LOG SHARE – NEW CONTROLS
KRUDSON
High-Speed Shear Automation
Design of precision cutting controls for hot aluminum logs. Includes synchronization between billet furnace exit and shear operation with millimeter-level accuracy.
PrecisionMillimeter Sync
ControlHot-Operation
03
PULLER MACHINE – NEW CONTROLS
KRUDSON
Linear Tension Regulation
Automation for aluminum profile puller. Implements constant linear force control to prevent profile warping during the cooling stage.
LogicTension-Sync
DriveServo Driven
04
FURNACE – NEW CONTROLS
KRUDSON
Multi-Zone Thermal PID
Design of multi-zone billet heating furnace controls. Features precise gas-air ratio control and cross-over temperature monitoring for uniform heating.
LogicPID Multi-Zone
05
EXTRUSION PLANT – TROUBLESHOOTING
SINOPAK
Field-Level Diagnostics
Troubleshooting and optimization of main extrusion press logic at Sinopak. Resolved critical hydraulic timing issues and signal noise in RAM positioning sensors.
SiteSinopak
FaultHydraulic Sync
06
HOT LOG SHARE – TROUBLESHOOTING
SINOPAK
Resolved cutter delay and synchronization faults in the hot log shear line.
07
PULLER – TROUBLESHOOTING
SINOPAK
Fixed torque fluctuation and profile pulling slip in the extrusion line puller.
08
FURNACE – TROUBLESHOOTING
SINOPAK
Calibrated burner controls and temperature spikes in the billet heating furnace.
09
ALUMINUM EXTRUSION PLANT – TROUBLESHOOTING
ABDULLAH ALMUNIUM
Press Logic Optimization
Critical program auditing and logic optimization for the Abdullah Aluminum press unit. Improved cycle times by 12% through efficient task scheduling.
SiteAbdullah Al.
Gain12% Cycle Ops
10
ALUMINUM EXTRUSION PLANT – TROUBLESHOOTING
LUCKY INDUSTRIES
Hydraulic Control Audit
Deep-level troubleshooting of proportional valve controls and hydraulic manifold logic for Lucky Industries line.
ClientLucky Indus.