Designing and implementation of high-speed PLC controls for the main extrusion press. Features hydraulic pump synchronization, RAM speed regulation, and automated billet loader sequencing.
Design of precision cutting controls for hot aluminum logs. Includes synchronization between billet furnace exit and shear operation with millimeter-level accuracy.
Automation for aluminum profile puller. Implements constant linear force control to prevent profile warping during the cooling stage.
Design of multi-zone billet heating furnace controls. Features precise gas-air ratio control and cross-over temperature monitoring for uniform heating.
Troubleshooting and optimization of main extrusion press logic at Sinopak. Resolved critical hydraulic timing issues and signal noise in RAM positioning sensors.
Resolved cutter delay and synchronization faults in the hot log shear line.
Fixed torque fluctuation and profile pulling slip in the extrusion line puller.
Calibrated burner controls and temperature spikes in the billet heating furnace.
Critical program auditing and logic optimization for the Abdullah Aluminum press unit. Improved cycle times by 12% through efficient task scheduling.
Deep-level troubleshooting of proportional valve controls and hydraulic manifold logic for Lucky Industries line.