Boiler Solutions
Boiler Automation & Controls
KRC Total Solution provides comprehensive automation and control solutions for residential and commercial boilers across a capacity range of 1 ton to 50 tons. Our boiler automation services cover sequencing, temperature control, and safety monitoring — ensuring maximum efficiency, reliability, and compliance for every installation.
What We Deliver
Core Boiler Automation Services
Boiler Sequencing
Intelligent multi-boiler sequencing controls to manage load distribution, lead-lag operation, and rotation for equal wear and optimal efficiency.
Temperature Control
Precise hot water and steam temperature regulation using advanced PID control loops for consistent output and fuel efficiency.
Safety Monitoring
Comprehensive safety interlocks, fault detection, high-limit cutoffs, and alarm systems to protect equipment and personnel at all times.
PLC-Based Automation
Fully programmable PLC automation replacing outdated relay-based controls with modern, flexible, and reliable logic systems.
Performance Monitoring
Real-time performance dashboards tracking boiler efficiency, fuel consumption, and operational hours with trend analysis reports.
BMS Integration
Full integration with Building Management Systems and SCADA platforms via Modbus, BACnet, and other standard protocols.
50T
Maximum Boiler
Capacity Handled
24/7
Continuous Safety
Monitoring
30+
Years Engineering
Excellence
Full Coverage
Boiler Applications We Automate
Residential Heating Boilers
Commercial Hot Water Boilers
Industrial Steam Boilers
Fire Tube Boilers
Water Tube Boilers
Multi-Boiler Cascaded Systems
Hotel & Hospitality Boilers
Pharmaceutical Process Boilers
Our Process
How We Automate Your Boiler System
01
Site Assessment & Audit
Our engineers conduct a thorough on-site assessment of your existing boiler system, capacity requirements, safety needs, and current control setup to define the automation scope.
02
Control System Design
We design a complete PLC-based control solution including sequencing logic, temperature control loops, safety interlocks, alarm systems, and HMI screens tailored to your boiler type and capacity.
03
Panel Fabrication & Installation
Professional fabrication and installation of control panels, sensors, actuators, and all associated wiring with strict adherence to IEC and NEC safety standards.
04
Commissioning & Testing
Full commissioning of all control and safety systems with live testing, safety verification, and fine-tuning of control parameters to ensure safe and efficient operation.
05
Handover & Ongoing Support
Complete handover with operator training, full documentation, and access to our 24/7 technical support for any operational queries or emergency assistance.
The KRC Standard
Why Choose KRC for Boiler Automation
1 to 50 Ton Capacity
We handle boiler automation across the full capacity spectrum — from small residential units to large-scale industrial steam boilers.
Safety First Approach
Every installation includes comprehensive safety interlocks, high-limit protection, and fault alarm systems per international standards.
Fuel Efficiency Gains
Precise temperature and sequencing controls significantly reduce fuel consumption and operating costs for your boiler system.
Certified Engineers
Our highly qualified engineers bring deep expertise in boiler systems, automation, and safety compliance to every project.
Common Questions
Boiler Automation Inquiries
We provide automation and control solutions for boilers ranging from 1 ton to 50 tons, covering residential heating, commercial hot water, and large-scale industrial steam boiler applications.
Yes. We specialize in retrofitting modern PLC-based automation controls onto existing legacy boiler systems, replacing outdated relay logic with reliable and flexible modern control systems.
Our systems include high-limit temperature cutoffs, low water level protection, flame failure detection, pressure relief monitoring, fault alarm systems, and emergency shutdown interlocks as standard.
Absolutely. We design and implement intelligent lead-lag sequencing for multiple boiler systems, automatically rotating units to ensure equal wear, optimal load distribution, and maximum fuel efficiency.
Yes. Our boiler automation hardware supports Modbus RTU, Modbus TCP/IP, BACnet, Profibus, and RS-232 protocols, ensuring full compatibility with any existing BMS or SCADA platform.
Ready to Automate Your Boiler System?
Contact KRC Total Solution today for a tailored boiler automation and control solution for your facility.